Custom Automation for Plastic Injection Molders and Other Industries: Assembling, Sprue Picking, Deburring, Injection Mold Loading & Unloading, Deflashing, Degating, Polishing, Buffing, Assembling, Grinding, Rework and Secondary Operations. Small Plastic Part Automated Assembly, Insertion Molding, Mold Loaders and Unloaders, Short Shot and Burn Vision Inspection and Pickers

PLASTIC INJECTION MOLD AUTOMATION: New, Custom Systems for Injection molded plastic part assembly, robot systems, packaging, secondary operations and molding robotic work cells in California, Arizona, Mexico and Maquiladoras. Injection molders, mold, press automation, Sprue Picking, Deburring, Deflashing, Degating, Assembling, Rework and Secondary Operations. Small Plastic Part Automated Assembly, Insertion (insert) Molding, Short Shot and Burn machine Vision Inspection and Sprue Pickers, Mold Loaders, Unloaders, Load, Unload, Loading, Unloading, Tending Robots (Robot), Robotics, Robotic Systems

As a robot systems integrator, we can integrate molding robots from suppliers such as AEC, Battenfeld, Conair, Engel, Husky, Ranger, Remak, Ventax, Wittmann, Yushin, Fanuc, Motoman and ABB:

We can integrate all brands of robots to create completely automated, custom systems.  Plastic molding servo robotic gantry brands include AEC, Battenfeld, Conair, Engel, Husky, Ranger, Remak, Ventax, Wittmann, Yushin, Staubli, IAI, Fanuc, Toshiba and Motoman.  We are a custom machine builder and robot systems integrator for deburring, sprue picking, automation of secondary operations, assembling small plastic parts, deflashing, degating, polishing, grinding, inspection, machine vision inspection, part sorting, reject, reworking and buffing.  Fully automated IMM work cells for: de-mold, de-gate, knife trim flash, flame excess flash, punch or router secondary operations for plastic parts. We can Integrate AEC, Battenfeld, Conair, Engel, Husky, Ranger, Remak, Ventax, Wittmann, Yushin, Intelligent Actuator, Motoman, Fanuc, Kawasaki, Toshiba robotic systems for plastic injection molding, casting and material handling. Servo powered, cleanroom medical devices, servo driven gantry robots and human like robot arms may be integrated into injection molding automation for final inspection, vision inspection, part sorting, laser marking and pad printing solutions. Robotic accessories and end-of-arm tooling and actuators may include Applied Robotics, Battenfeld (Batenfield), Conair, (Con Air, Conair), Engel, Husky, Ranger, Wittmann, Yushin.  Actuators may include AEC, Battenfeld, Conair, Engel, Husky, Ranger, Remak, Ventax, Wittmann, Yushin .  Operations include De-mold, de-gate, knife trim flash, flame excess flash, punch, route, secondary operations. As a custom machine builder and systems integrator, we work with many brands to provide a complete, turnkey solutions.  

Robotic Deburring, Sprue Picking, Insert molding, Deflashing, Degating and Secondary Value Added Assembly Operations for Plastic and Metal Parts:

We can perform injection molded plastic part deburring, sprue picking, insert molding, deflashing, degating for plastic molded and metal (cast, cut, sheared) parts. Systems include mold (mould) automation, part transfer, mold machine insert load, part load and unload (machine loading & unloading, loaders, unloaders & tending) for injection molds, mills, lathes, cutters, shears, drilling machines, drill presses and metal working machines, part and TPO automotive fascia, case packing, adhesive dispensing, solvent bonding, assembly and finishing. Industries include automotive, appliances, aircraft, aerospace, medical, equipment, filters, syringes, class room medical disposables, medical packaging, metal working (aluminum, steel, alloy sheets, tubes, castings, wheels), die cut parts, jewelry, sporting goods, biotech dispensers and consumer industries. Robots include side entry servo robots, part removal robots, shot presses, degating (De-gating, degateing, degating) systems, pneumatic pick & place sprue pickers, top entry robots, side entry robots and platens, telescoping robots, vacuum cup assist and gripper pickup, part confirmation for mold protection, part removal robots for hardware, musical instruments and household appliances. Plastic and metal working processes include adhesive bonding, speedeburr, gluing (glueing), meter mix glue dispensing, cyanoacrylate adhesives, epoxy, 2- part urethane, snapping (snap and slip fit), flexlink (flex link) bosch rexroth, dorner and simplematic conveyer transfer for plastic resin, desiccant hopper castings, cast iron, aluminum investment cast, sand castings (steel, zinc, aluminum, iron, alloy.  Gravimetric systems include double arm, servo driven robot Star, EMS PE, PP materials. Flash remove and pick & place with PTA, Ranger Automation, Wittmann (Witman, Witmann) pick and place gantries and robots. Insert mold loading, molding press loading, high-speed, floating-head pneumatic tool for deburring and chamfering aluminum, plastic and steel. Fabricate and manufacture sporting wheels, deburring, secondary operations, value added, plating and shielding. Optimize lean manufacturing practices, one-piece flow, manufacturing cells and flexible automation systems for the workspace. Assembly operations are minimizing cycle time, finite element analisys, stress concentration.  Plastic materials include polycarbonate, lexan, nylon, delrin, ABS, polyethylene, polypropylene. Syndrome thermal, ultrasonic, mechanical assembly, components, plastic part assembly services, defect detection. Workers & operators in 3 shift, 24-7 operation, no accidents, robot arms, minimal price, injection molding. 2, 3, 4, 5, 6 (two, three, four, five and six) axis ganties (gantry robots) and articulated robot arms. Pickers for Injection mold machines using conveyors.  Assembly and finishing equipment is for high flexibility to mold and assemble in small footprint. Equipment includes unloading, loaders and unloaders, secondary operations, sprue (sprew) removal, deflashing, degating PBT, SAN equipment, three axis servo pick and place robots, pallet shrink wrapping, palletizing and mechanical assembly.  Others include pneumatic pick and place, adhesive gating direction, robot tooling, plastic part design with solidworks, 3-d, pro engineer, solid modeling, mounted precision tooling, including stamping dies, jigs, molds and fixtures.  Also, small parts de-burring, de-flashing, beveling and surface finishing.  Aluminum material handling robots and more or volumetric blending systems, disperse and mix up three materials, Silo material storage,  vacuum conveyer systems,  deburring, grinding, robot-accessories, buffing wheel, metal, steel, aluminum, casting, MIMS, Metal Injection Moldling, cast iron, Precision molding machines, Robotic molding machine process monitoring, material drying and handling, Single shot molding machines, Multi-shot molding machines, Liquid injection machines for ABS, HIPS, PC, PC/ABS, Acetal, Nylon, PMMA, PPO, TPE, TPR & LSR. Processes include polishing, buffing, deburring (deburing, de burring, de-burring, deflashing, de flashing, de-flashing, deflashing gantries, handling, part separation, aluminum wheels, cylinder blocks and heads, jet engine turbine blades, steel valves, burrs. Rough, sharp edges left after cutting or shearing operations. Remove burrs for safety and aesthetic reasons. Eliminate carpal tunnel, repetitive motion and work related injuries.  We can automate completed assemblies and sub-assemblies with improved quality and lower design costs, end-of-arm (end effecter / effector) tooling, molding and quality control. Insert mold filling, high yield, automated fill and material Ultrasonic welding and automated insertion, thermal welding (heat staking) and insertion, snapping, machining, blow molded plastic parts, thermoforming, vacuum forming, material molding machine, injection & structural foam molding, tool and design engineering, assembly and packaging. Applicable to short and long runs, high and low mix, contract manufacturing. robotic deflashing and trimming, bonding and pad printing. Thermal transfer printing, finishing, coating, painting, vacuum (vacuum) or insert molding. Plastic resin, dedicated insertion devices for post-molding processes from part removal to shipping, roboteye, robot-eye Thermo formers, lathes, milling, machining centers, extruders, trim, grinder, water jet, router, welders can mate with suppliers such as Nachi, Fedal, Haas, boy, Van Dorn, Newbury, Arburg, Klockner Windsor, Engel, Husky, oz HPM JSW Sandretto Niigata Demag Toyo Battenfeld punch press, shear, thermo formed product release. sprue releasing, sprue arm stroke, clamping against the mold platen, plastics deflashing process, shrinkage during cooling, three shifts plastic parts finish blow molding process, hot sharp edges must be deburred.  Employees deburring disabling work-related injuries.  KUKAВ’s KR 15 with six axes,  cutter blades remove the plastic burrs. Reject manual handling for loading and disks high speed disk part removal robot, unloading transfers, blow, insert, reaction (RIM), injection, resin transfer (RTM), rotationally molded (rotomolding), thermoformed, thermoset, thermo set, transfer molded, tableware and kitchen utensils, medical equipment, optical disks, part removal robots in molding processes, shorten cycle times using higher-speed operation, CDs, DVDs, CNC.  Injection Molding Press Sizes: 5, 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60, 65, 70, 75, 80, 85, 90, 95, 100 ton injection molding presses. 110, 120, 125, 130, 140, 150, 160, 170, 180, 190, 200, 210, 220 to plastic molding presses. 225, 230, 240, 250, 260, 270, 280, 290, 300, 310, 350, 400, 450, 500, 550, 600, 650, 700, 750, 800, 850, 900, 950, 1000 ton plastic molding machines.

Regional emphasis includes factory automation in Southern California, Irvine, Tustin, Santa Ana / Orange, Los Angeles (LA), San Diego, Riverside counties. We provide custom equipment to Northern California, Oregon, Washington, Arizona, Texas, Colorado, Mexico and the entire Southwestern United States. Custom machines have also been developed throughout North America, Europe and Asia. KY Kentucky ND North Dakota AK Alaska LA Louisiana OH Ohio AZ Arizona ME Maine OK Oklahoma AR Arkansas MD Maryland OR Oregon CA California MA Massachusetts PA Pennsylvania CO Colorado MI Michigan RI Rhode Island CT Connecticut MN Minnesota SC South Carolina DE Delaware MS Mississippi SD South Dakota DC District of Columbia MO Missouri TN Tennessee FL Florida MT Montana TX Texas GA Georgia NE Nebraska UT Utah HI Hawaii NV Nevada VT Vermont ID Idaho NH New Hampshire VA Virginia IL Illinois NJ New Jersey WA Washington IN Indiana NM New Mexico WV West Virginia IA Iowa NY New York WI Wisconsin KS Kansas NC North Carolina WY Wyoming.

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